China manufacturer Forged Alloy Steel Drive Shaft for Tractors

Product Description

 

Product Description:

Products:   Forged Alloy Steel Drive Shaft for Tractors 
Material: 40CrMo

Weight: From 0.2kg-5kg

Packing: Wooden case

Min Order: 1000pcs

Customized Production: Available as per your drawings or sample

Company Name: HiHangZhou Precision Forging Technology Co., Ltd.

 

Process Die Forging
Material Stainless Steel, Carbon Steel, Alloy Steel 
Weight 0.1Kg~20Kg
Heat Treatment Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering
Testing instrument  composition testing Spectrometer, Metallographic microscope
Performance testing Hardness tester, Tensile testing machine
Size Measuring  CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge
Thread Gauge , Height Gauge
Roughness Ra1.6~Ra6.3
Machining Equipment CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines,
Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc.
Quality control Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products  
Surface Treatment Shot Blast ,  Powder Coating, Polishing, Galvanized , Chrome Plated   
Production Capacity 60000T / Years
Lead Time Normally 30 – 45 Days.
Payment Terms T/T , L/C 
Material Standard ASTM , AISI , DIN , BS, JIS, GB,
Certification ISO9001:2008, IATF16949:2016

Products Quality Control

Quality control at HiHangZhou Precision Forging Technology Co., Ltd. involves thorough inspection and control of incoming materials, production processes, and finished products.

The quality control process includes:

  1. Analysis of incoming raw materials using a metallographic microscope to ensure the chemical composition meets production requirements.
  2. Timely sampling during production to ensure products are defect-free and to address any quality issues promptly.
  3. Utilization of a magnetic particle flaw detector in the final step of production to detect hidden cracks or defects in metal parts.
  4. Sampling of finished metal parts for mechanical performance tests, size measurement, and 100% manual surface quality inspection in the laboratory.

Below are pictures of the relevant testing equipment:

 

Quality Management System Control:

At HiHangZhou Precision Forging Technology Co., Ltd., we adhere to strict system management in accordance with ISO9001 and TS16949 quality standards. Our production site follows 5S lean production management to ensure efficiency and quality.

 

HiHangZhou Precision Forging Technology Co., Ltd.

Our Advantages:

  • Brand: Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. We have a long-term experience and good reputation in cooperation with world-renowned enterprises.
  • Technology: We have a complete production process and equipment research and development capabilities for ferrous metals forming. With over 25 years of production experience in forging equipment and casting equipment manufacturers, one-third of our company’s employees are technicians and R&D personnel, ensuring high-quality products are produced efficiently.
  • Service: We provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products are fully guaranteed, with quick and effective communication abilities.
  • Culture: Our unique corporate culture unleashes the potential of individuals and provides strong vitality for the sustainable development of the company.
  • Social Responsibility: Our company strictly implements low-carbon environmental protection, energy-saving, and emission-reduction production, making us a benchmark enterprise in the local region.

Company Culture

Our Vision

To become 1 of the leading companies.

Our Mission

To become a platform for employees to realize their dreams.

To become a transforming and upgrading pacemaker of Chinese enterprises.

To set national brands with pride.

Our Belief

We strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to society.

Values

Improvement is innovation, everyone can innovate.

Innovation is inspired, and failures are tolerated.

Frequently Asked Questions

  1. Q: Are you a trading company or a manufacturer?
    A: We are a manufacturer specializing in forging products, casting products, and machining capabilities.
  2. Q: What series products do you offer?
    A: We focus on forming processing of ferrous metals through casting, forging, and machining for various industries.
  3. Q: Do you provide samples? Is it free?
    A: Yes, we provide samples with customers covering the freight costs to show mutual cooperation sincerity.
  4. Q: Is OEM available?
    A: Yes, we offer OEM services.
  5. Q: What’s your quality guarantee?
    A: We prioritize continuous product quality improvement through strict control measures and certifications like ISO/TS16949 and SGS.
  6. Q: How about the packing?
    A: We typically use iron boxes or wooden cases, but can customize as per customer requirements.
  7. Q: What is your minimum order quantity?
    A: Minimum order quantity varies based on product features like material, weight, and construction.
  8. Q: What is the lead time?
    A: Lead time for new dies or molds and samples is 30-45 days, with large batch production within the same timeframe, subject to part complexity and quantity.
  9. Q: What payment methods do you accept?
    A: Payments can be made via T/T or L/C, with a 30% deposit in advance and 70% balance against the copy of B/L.

Certification

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Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Samples:
US$ 20/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pto shaft

How do drive shafts ensure efficient power transfer while maintaining balance?

Drive shafts employ various mechanisms to ensure efficient power transfer while maintaining balance. Efficient power transfer refers to the ability of the drive shaft to transmit rotational power from the source (such as an engine) to the driven components (such as wheels or machinery) with minimal energy loss. Balancing, on the other hand, involves minimizing vibrations and eliminating any uneven distribution of mass that can cause disturbances during operation. Here’s an explanation of how drive shafts achieve both efficient power transfer and balance:

1. Material Selection:

The material selection for drive shafts is crucial for maintaining balance and ensuring efficient power transfer. Drive shafts are commonly made from materials such as steel or aluminum alloys, chosen for their strength, stiffness, and durability. These materials have excellent dimensional stability and can withstand the torque loads encountered during operation. By using high-quality materials, drive shafts can minimize deformation, flexing, and imbalances that could compromise power transmission and generate vibrations.

2. Design Considerations:

The design of the drive shaft plays a significant role in both power transfer efficiency and balance. Drive shafts are engineered to have appropriate dimensions, including diameter and wall thickness, to handle the anticipated torque loads without excessive deflection or vibration. The design also considers factors such as the length of the drive shaft, the number and type of joints (such as universal joints or constant velocity joints), and the use of balancing weights. By carefully designing the drive shaft, manufacturers can achieve optimal power transfer efficiency while minimizing the potential for imbalance-induced vibrations.

3. Balancing Techniques:

Balance is crucial for drive shafts as any imbalance can cause vibrations, noise, and accelerated wear. To maintain balance, drive shafts undergo various balancing techniques during the manufacturing process. Static and dynamic balancing methods are employed to ensure that the mass distribution along the drive shaft is uniform. Static balancing involves adding counterweights at specific locations to offset any weight imbalances. Dynamic balancing is performed by spinning the drive shaft at high speeds and measuring any vibrations. If imbalances are detected, additional adjustments are made to achieve a balanced state. These balancing techniques help minimize vibrations and ensure smooth operation of the drive shaft.

4. Universal Joints and Constant Velocity Joints:

Drive shafts often incorporate universal joints (U-joints) or constant velocity (CV) joints to accommodate misalignment and maintain balance during operation. U-joints are flexible joints that allow for angular movement between shafts. They are typically used in applications where the drive shaft operates at varying angles. CV joints, on the other hand, are designed to maintain a constant velocity of rotation and are commonly used in front-wheel-drive vehicles. By incorporating these joints, drive shafts can compensate for misalignment, reduce stress on the shaft, and minimize vibrations that can negatively impact power transfer efficiency and balance.

5. Maintenance and Inspection:

Regular maintenance and inspection of drive shafts are essential for ensuring efficient power transfer and balance. Periodic checks for wear, damage, or misalignment can help identify any issues that may affect the drive shaft’s performance. Lubrication of the joints and proper tightening of fasteners are also critical for maintaining optimal operation. By adhering to recommended maintenance procedures, any imbalances or inefficiencies can be addressed promptly, ensuring continued efficient power transfer and balance.

In summary, drive shafts ensure efficient power transfer while maintaining balance through careful material selection, thoughtful design considerations, balancing techniques, and the incorporation of flexible joints. By optimizing these factors, drive shafts can transmit rotational power smoothly and reliably, minimizing energy losses and vibrations that can impact performance and longevity.

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Can drive shafts be customized for specific vehicle or equipment requirements?

Yes, drive shafts can be customized to meet specific vehicle or equipment requirements. Customization allows manufacturers to tailor the design, dimensions, materials, and other parameters of the drive shaft to ensure compatibility and optimal performance within a particular vehicle or equipment. Here’s a detailed explanation of how drive shafts can be customized:

1. Dimensional Customization:

Drive shafts can be customized to match the dimensional requirements of the vehicle or equipment. This includes adjusting the overall length, diameter, and spline configuration to ensure proper fitment and clearances within the specific application. By customizing the dimensions, the drive shaft can be seamlessly integrated into the driveline system without any interference or limitations.

2. Material Selection:

The choice of materials for drive shafts can be customized based on the specific requirements of the vehicle or equipment. Different materials, such as steel alloys, aluminum alloys, or specialized composites, can be selected to optimize strength, weight, and durability. The material selection can be tailored to meet the torque, speed, and operating conditions of the application, ensuring the drive shaft’s reliability and longevity.

3. Joint Configuration:

Drive shafts can be customized with different joint configurations to accommodate specific vehicle or equipment requirements. For example, universal joints (U-joints) may be suitable for applications with lower operating angles and moderate torque demands, while constant velocity (CV) joints are often used in applications requiring higher operating angles and smoother power transmission. The choice of joint configuration depends on factors such as operating angle, torque capacity, and desired performance characteristics.

4. Torque and Power Capacity:

Customization allows drive shafts to be designed with the appropriate torque and power capacity for the specific vehicle or equipment. Manufacturers can analyze the torque requirements, operating conditions, and safety margins of the application to determine the optimal torque rating and power capacity of the drive shaft. This ensures that the drive shaft can handle the required loads without experiencing premature failure or performance issues.

5. Balancing and Vibration Control:

Drive shafts can be customized with precision balancing and vibration control measures. Imbalances in the drive shaft can lead to vibrations, increased wear, and potential driveline issues. By employing dynamic balancing techniques during the manufacturing process, manufacturers can minimize vibrations and ensure smooth operation. Additionally, vibration dampers or isolation systems can be integrated into the drive shaft design to further mitigate vibrations and enhance overall system performance.

6. Integration and Mounting Considerations:

Customization of drive shafts takes into account the integration and mounting requirements of the specific vehicle or equipment. Manufacturers work closely with the vehicle or equipment designers to ensure that the drive shaft fits seamlessly into the driveline system. This includes adapting the mounting points, interfaces, and clearances to ensure proper alignment and installation of the drive shaft within the vehicle or equipment.

7. Collaboration and Feedback:

Manufacturers often collaborate with vehicle manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft customization process. By actively seeking input and feedback, manufacturers can address specific needs, optimize performance, and ensure compatibility with the vehicle or equipment. This collaborative approach enhances the customization process and results in drive shafts that meet the exact requirements of the application.

8. Compliance with Standards:

Customized drive shafts can be designed to comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, ensures that the customized drive shafts meet quality, safety, and performance requirements. Adhering to these standards provides assurance that the drive shafts are compatible and can be seamlessly integrated into the specific vehicle or equipment.

In summary, drive shafts can be customized to meet specific vehicle or equipment requirements through dimensional customization, material selection, joint configuration, torque and power capacity optimization, balancing and vibration control, integration and mounting considerations, collaboration with stakeholders, and compliance with industry standards. Customization allows drive shafts to be precisely tailored to the needs of the application, ensuring compatibility, reliability, and optimal performance.

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How do drive shafts handle variations in length and torque requirements?

Drive shafts are designed to handle variations in length and torque requirements in order to efficiently transmit rotational power. Here’s an explanation of how drive shafts address these variations:

Length Variations:

Drive shafts are available in different lengths to accommodate varying distances between the engine or power source and the driven components. They can be custom-made or purchased in standardized lengths, depending on the specific application. In situations where the distance between the engine and the driven components is longer, multiple drive shafts with appropriate couplings or universal joints can be used to bridge the gap. These additional drive shafts effectively extend the overall length of the power transmission system.

Additionally, some drive shafts are designed with telescopic sections. These sections can be extended or retracted, allowing for adjustments in length to accommodate different vehicle configurations or dynamic movements. Telescopic drive shafts are commonly used in applications where the distance between the engine and the driven components may change, such as in certain types of trucks, buses, and off-road vehicles.

Torque Requirements:

Drive shafts are engineered to handle varying torque requirements based on the power output of the engine or power source and the demands of the driven components. The torque transmitted through the drive shaft depends on factors such as the engine power, load conditions, and the resistance encountered by the driven components.

Manufacturers consider torque requirements when selecting the appropriate materials and dimensions for drive shafts. Drive shafts are typically made from high-strength materials, such as steel or aluminum alloys, to withstand the torque loads without deformation or failure. The diameter, wall thickness, and design of the drive shaft are carefully calculated to ensure it can handle the expected torque without excessive deflection or vibration.

In applications with high torque demands, such as heavy-duty trucks, industrial machinery, or performance vehicles, drive shafts may have additional reinforcements. These reinforcements can include thicker walls, cross-sectional shapes optimized for strength, or composite materials with superior torque-handling capabilities.

Furthermore, drive shafts often incorporate flexible joints, such as universal joints or constant velocity (CV) joints. These joints allow for angular misalignment and compensate for variations in the operating angles between the engine, transmission, and driven components. They also help absorb vibrations and shocks, reducing stress on the drive shaft and enhancing its torque-handling capacity.

In summary, drive shafts handle variations in length and torque requirements through customizable lengths, telescopic sections, appropriate materials and dimensions, and the inclusion of flexible joints. By carefully considering these factors, drive shafts can efficiently and reliably transmit power while accommodating the specific needs of different applications.

China manufacturer Forged Alloy Steel Drive Shaft for Tractors  China manufacturer Forged Alloy Steel Drive Shaft for Tractors
editor by CX 2024-04-24

Drive Shaft

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